Challenge

Company C grappled with a persistent issue, a 3-5% defect ratio during the packaging process. This led to wastage and diminished customer satisfaction. The existing quality checks were conducted randomly, and the high-speed production line posed challenges for thorough inspection, resulting in undetected defects.

Solution

Leveraging the Siemens IPC 520A based on NVIDIA Jetson Xavier NX GPU, in addition to implementing AI models like the AI Visual Inspection Kit by Data Monsters, we designed a solution for real-time defect detection.

Project Highlights

Our intensive 4-month Proof of Concept (POC) project culminated in a fully operational prototype. This innovation excels in real-time defect identification and offers a game-changing solution. The system significantly reduces the defect ratio to a remarkable 70%, leading to substantial cost savings by minimizing waste and the need for rework.